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// Test rigs

ElyLab test field at ZSW Stuttgart and Ulm:
 

  • > 10 test benches in various sizes (...and growing)
     
  • AEL, AEM, and PEM
     
  • All analytical methods for characterizing electrodes
     
  • Development of methods and test protocols (e.g., AST protocols)

 

Further detailed information on the ZSW test rigs:

Investigation of short stacks on technical scale

  • DC current up to 20,000 A
  • DC voltage up to 50 V
  • DC power up to 460 kWel
  • Stack compartment L x Ø: 2 m x 3,1 m
  • Pressure up to 30 barg
  • Average stack temperature up to 80 °C
  • 24-hour operation

Investigation of short and full stacks on technical scale

  • DC current up to 5,400 A
  • DC voltage up to 150 V
  • DC power up to 450 kWel
  • Stack compartment L x Ø: 2 m x 2,6 m
  • Pressure up to 30 barg
  • Average stack temperature up to 80 °C
  • Single cell voltage measurement
  • 24-hour operation

Examination of stacks and system components on a technical scale in real system environment:

  • DC current up to 1,800 A
  • DC voltage up to 300 V
  • DC power up to 500 kWel
  • Stack compartment L x Ø: 2,6 m x 1,3 m
  • Pressure up to 30 barg
  • Average stack temperature up to 80 °C
  • 24-hour operation

Investigation of electrolysis stacks and stack components on technical scale:

  • DC current up to 6,000 A
  • DC voltage up to 100 V
  • DC power up to 200 kWel
  • Stack compartment L x Ø: 1,8 m x 2,5 m
  • Pressure up to 30 barg
  • Average stack temperature up to 80 °C
  • Single cell voltage measurement
  • 24-hour operation

Investigation of electrolysis stacks and stack components on technical scale:

  • Double rectifier with
    - Up to 2.500 A at max. 50 V
    - Up to 5.000 A at max. 25 V
  • Stack compartment L x Ø: 1 m x 1,4 m
  • Pressure up to 16 barg
  • Temperature up to 70 °C
  • Single cell voltage measurement
  • 24-hour operation

Investigation and validation of AEM- and AEL- stacks and components 
(electrode coatings, electrodes, membranes, etc.): 

  • DC current up to 1,500 A
  • DC voltage up to 100 V
  • DC power up to 75 kWel
  • Stack compartment •L x Ø: 1,2 m x 1,5 m
  • Pressure up to 30 barg
  • Temperature up to 90 °C
  • Single cell voltage measurement
  • 24-hour operation

Investigation and validation of stacks and components (electrode coatings, electrodes, membranes, etc.):

  • DC current up to 250 A
  • DC voltage up to 64 V
  • DC power up to 20 kWel
  • Stack compartment L x Ø: 0,6 m x 0,5 m
  • Pressure up to 30 barg
  • Temperature up to 90 °C
  • Single cell voltage measurements and EIS
  • 24-hour operation

Investigation and validation of stacks and components (electrode coatings, electrodes, membranes, etc.): 

  • DC current up to 340 A
  • DC voltage up to 80 V
  • DC power up to 10 kWel
  • Pressure up to 16 barg
  • Temperature up to 90 °C
  • Single cell voltage measurement and EIS
  • 24-hour operation

Investigation of coated cathodic or anodic single electrodes and membranes in up to 8 measuring cells:

  • Active electrode size 3 cm²
  • 8 channels with up to 10 A each
  • 1 potentiostat available for alternate use for 1 channel for EIS examinations
  • Temperature up to 80 °C
  • Automated load profile traversing
  • 24-hour operation

Investigation of coated cathodic or anodic single electrodes and membranes in a measuring cell:

  • Cell voltages comparable to 100 cm² and 5 barg
  • Active electrode size 3 cm²
  • Current densities up to 1,500 mA/cm²
  • Temperature up to 80 °C
  • Electrochemical impedance spectroscopy (EIS)
  • Variation of activation conditions possible

Investigation of coated cathodic or anodic single electrodes in a measuring cell:

  • Determination of overpotentials, Tafel slopes and active surface area with a reference electrode
  • Active electrode size 1 - 3 cm²
  • Current densities up to 1,500 mA/cm²
  • Electrochemical impedance spectroscopy (EIS)
  • Linear sweep voltammetry (LSV)
  • Cyclic voltammetry (CV)
  • Variation of activation conditions possible