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// Test rigs

We have compiled a table for you listing the possible services and the facilities offered in the ElyLab test centre.

 

Further detailed information on the ZSW test rigs:

Potentiostats with measuring cells which can be heated in order to examine individual electrodes with cathode or anode coatings in one measuring cell.

  • Determination of overvoltage, board gradient and active surface with a reference electrode
  • Active cell area 1 - 3 cm²
  • Current densities up to 1,500 mA/cm²
  • Electrochemical impedance spectroscopy (EIS)
  • Linear sweep voltammetry (LSV)
  • Cyclic voltammetry (CV)
  • Variation of leaching conditions possible (Raney nickel)

Single 3 cm² measuring cell for the examination of individual electrodes and membranes with cathode or anode coatings in one measuring cell.

  • Cell voltages comparable to 100 cm² and 5 barg
  • Active cell area 3 cm²
  • Current densities up to 1,500 mA/cm²
  • Temperature up to 80 °C
  • Electrochemical impedance spectroscopy (EIS)
  • Variation of leaching conditions possible (Raney nickel)

Test array for the examination of individual electrodes and membranes with cathode or anode coatings in up to 8 measuring cells.

  • Electrode surface 3 cm²
  • 8 channels of up to 10 A each
  • 1 potentiostat available for alternate use for 1 channel for EIS tests
  • Temperature up to 80 °C
  • Automated running of load profiles
  • 24-hour operation

Test rig for examination and validation of electrode coatings, electrode packages, membranes, cell frames and seals.

  • Stacks with up to 20 cells
  • Current densities up to 2500 mA/cm²
  • Output up to 10 kWel
  • Pressure up to 16 barg
  • Temperature up to 80 °C
  • Single cell voltage measurements
  • Single cell EIS (in the pipeline)
  • 24-hour operation

Test rig for examination of electrolysis stacks and stack components.

  • Double rectifier with 2 outputs:
    1. DC up to 5,000 A; DC voltage up to 25 V
    2. DC up to 2,500 A; DC voltage up to 50 V
  • Cell areas up to approx. 6,000 cm²
  • Max. H2 production 18 Nm³/h
  • Pressure up to 16 barg
  • Temperature up to 70 °C

Test rig for examination of long stacks and system components in a real environment.

  • DC up to 1800 A
  • DC voltage up to 300 V
  • Stacks with up to approx. 3,000 cm² cell area
  • Max. H2 production 80 Nm³/h
  • Pressure up to 30 barg
  • Temperature up to 75 °C
  • 24-hour operation

Test rig for examination of large short and long stacks.

  • DC up to 5400 A
  • DC voltage up to 150 V
  • Stacks up to approx. 10,000 cm² (stack compartment WxHxD 2.7 m x 2.6 m x 2 m)
  • Max. H2 production 80 Nm³/h
  • Pressure up to 30 barg
  • Temperature up to 75 °C
  • 24-hour operation

Test rig for examination of short stacks with very large diameters/ cell areas.

  • DC up to 20,000 A
  • DC voltage up to 50 V
  • Stacks up to approx. 40,000 cm² (stack compartment WxHxD 3.1 m x 3.5 m x 2 m)
  • Max. H2 production 80 Nm³/h
  • Pressure up to 30 barg
  • Temperature up to 75 °C
  • 24-hour operation